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- MasterCAM X4 Handbook Volume 1 -

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Against a backdrop of Brexit, austerity and a country arguably ever more divided, these. Manufacturing is the process of creating a useful product by using a machine, a process, or both.

For manufacturing a product, there are some steps to be followed:. As the Generating Layout of final product is above all the steps, it is the most important step. One should be very clear about the final product because all the other steps are totally dependent on the first step.

The layout of final product can be a drawing or a model created by using any modeling software like SolidWorks, Inventor, Solid Edge, and so on. You can also use the Design environment of Mastercam software to create the model.

This step is solely dependent on the first step. Our final product defines what should be the raw material and the workpiece shape.

Here, workpiece is the piece of raw material of desired shape to be used for the next step or process. The next step is Forging, Casting, or any other process for creating outline of the final shape. The outline created for the final shape is also called Blank in industries.

In this step, various machines like Press, Cutter, or Moulding machines are used for creating the blank. In some cases of Casting, there is no requirement of machining processes.

For example, in case of Investment casting, most of the time there is no requirement of machining process. Machining processes can be divided further into two processes:. These processes are the main discussion area of this book. An introduction to these processes is given next. Roughing process is the first step of machining process. Generally, roughing process is the removal of large amount of stock material in comparison to finishing process.

In a roughing process, the quantity of material removed from the workpiece is more important than the quality of the machining. There are no close tolerances for roughing process so the main areas of concern are maximum limit of material that can be removed without harming the cutting tool life. So, these processes are relatively cheaper than the finishing process. In manufacturing industries, there are three principle machining processes called Turning, Milling, and Drilling.

In case of roughing process, there can be turning, milling, drilling, combination of any two, or all the processes. Along with these machining processes, there are various other processes like shaping, planing, broaching, reaming, and so on. But these processes are used in special cases. Finishing process can include all the machining processes discussed in case of roughing processes but in close tolerances.

Also, the quality of machining at required accuracy level is very important for finishing. These processes are called unconventional machining processes because of their cutting method.

In these machining processes, electrical discharge, chemical reaction, laser beams, and other sources are used for cutting. Some of the common machines used for machining processes are discussed next. There are various types of machines for different type of machining process.

For example- for turning process, there are machines like conventional lathe and CNC Turner. Some of the machines are discussed next with details of their functioning. Turning machine is a category of machines used for turning process. In this machine, the workpiece is held in a chuck collet in case of small workpieces. This chuck revolves at a defined rotational speed.

The cutting tool used for removing material can translate in X and Y directions. The most basic type of turning machine is a lathe. But now a days, lathes are being replaced by CNC Turning machines, which are faster and more accurate than the traditional lathes. The CNC Turning machines are controlled by numeric codes.

These codes are interpreted by machine controller attached in the machine and then the controller commands various sections of the machine to do a specific job like asking the motor of cutting tool to rotate in clockwise direction by 10 degree. The basic operations that can be done on turning machines are:. Milling machine is a category of machines used for removing material by using a perpendicular tool relative to the workpiece. In this type of machine, workpiece is held on a bed with the help of fixtures.

The tool rotates at a defined speed. This tool can move in X, Y, and Z directions. In some machines, the bed can also translate and rotate like in Turret milling machines, 5-axis machines, and so on. Milling machines are of two types; horizontal milling machine and vertical milling machine. In Horizontal milling machine, the tool is aligned with the horizontal axis X-axis. In Vertical milling machine, the tool is aligned with the vertical axis Y-axis. The Vertical milling machine is generally used for complex cutting processes like contouring, engraving, embossing, and so on.

The Horizontal milling machines are used for cutting slots, grooves, gear teeth, and so on. In some Horizontal milling machines, table can move up-down by motor mechanism or power system. By using the synchronization of table movement with the rotation of rotary fixture, we can also create spiral features. The tools used in both type milling machine have cutting edge on the sides as well as at the tip. Drilling machine is a category of machines used for creating holes in the workpiece.

In Drilling machine, the tool drill bit is fixed in a tool holder and the tool can move up-down. The workpiece is fixed on the bed. The tool goes down, by motor or by hand, penetrating through the workpiece. There are various types of Drilling machine available like drill presses, cordless drills, pistol grip drills, and so on. Shaper is a category of machines, which is used to cut material in a linear motion. Shaper has a single point cutting tool, which goes back-forth to create linear cut in the workpiece.

This type of machine is used to create flat surface of the workpiece. You can create dovetail slot, splines, key slot, and so on by using this machine. In some operation, this machine can be an alternative for EDM. Planer is a category of machines similar to Shaper. The only difference is that, in case of Planer machine, the workpiece reciprocates and the tool is fixed. There are various other special purpose machines SPMs , which are used for some uncommon requirements. The machines discussed above are conventional machines.

The unconventional machines are discussed next. Electric Discharge Machine is a category of machines used for creating desired shapes on the workpiece with the help of electric discharges. In this type of machines, the tool and the workpiece act as electrodes and a dielectric fluid is passed between them. The workpiece is fixed in the bed and tool can move in X, Y, and Z direction.

During the machining process, the tool is brought near to the workpiece. Due to this, a spark is generated between them. This spark causes the material on the workpiece to melt and get separated from the workpiece. This separated material is drained with the help of dielectric fluid.

There are two types of EDMs which are listed next. In this type of EDM, a brass wire is commonly used to cut the material from the workpiece. This wire is held in upper and lower diamond shaped guides. It is constantly fed from a bundle. In this machine, the material is removed by generating sparks between tool and workpiece.

A Wire-cut EDM can be used to cut a plate having thickness up to mm. In this type of EDM, a metal electrode is used to cut the material from the workpiece. The tool and the workpiece are submerged in the dielectric fluid. Power supply is connected to both the tool and the workpiece. When tool is brought near the workpiece, sparks are generated randomly on their surfaces.

MasterCam Handbook 1 - MasterCam Version: , Subject: Other : : Books.handbook mastercam -

You will learn how to machine an imported solid model using the WCS for multiple setups. There was a problem filtering reviews right now. The procedure to customize Ribbon has been discussed earlier. Allows selecting a single entity. Figure: 6 Angles are measured in degrees from the position as shown in Figure: 7.

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